Proterra offers a dynamic and supportive workplace where our employees can thrive personally and professionally. With cutting-edge facilities and groundbreaking projects, Proterra offers unique opportunities to grow, collaborate, and lead transformative change in the electrification of heavy-duty transportation and equipment. Our commitment to innovation extends beyond our battery solutions to our people, where we create an environment where everyone feels valued, supported, and empowered to drive change for the earth. Here at Proterra we strive to foster a culture of inclusivity, valuing diverse perspectives and encouraging bold ideas, allowing our employees to bring their full selves to work. Our employees benefit from competitive total rewards packages, and opportunities to develop professionally.

Position Overview This position as part of the Advanced Manufacturing Engineering (AME) organization will lead the development of new pilot equipment and processes for future battery designs. You are a subject matter expert in design for manufacturability to ensure our battery designs are optimized for high volume, highly automated manufacturing. This highly collaborative position is a key part of the Battery Technology organization. You will work with other leaders, engineers, and technicians to establish Proterra as a world-class manufacturer of battery-based energy storage.

About the Role – You will: Conceive, design and implement new processes & equipment to allow Proterra to develop new products and prepare them for a high-volume production launch

Lead DFM activities with Proterra’s battery design engineering team to optimize assembly and manufacturing of upcoming new products

Lead development of battery module and battery pack assembly processes

Design and procure fixtures, tools, and equipment accounting for product tolerances and assembly methods

Collaborate with equipment and machine suppliers to design and test new advanced equipment and methods

Specify equipment and develop processes based on product design requirements and tolerances

Become a subject matter expert battery DFM and process optimization

Develop equipment and process validation plans to ensure processes are fully validated prior to launching in a high-volume manufacturing environment

Generate reports detailing process capability through statistical analysis such as MSA, Gauge R&R, process capability metrics, cpk, cp, ect.

Detail Design of Experiment studies to optimize process parameters and variables for various manufacturing processes including adhesive dispense, fluid injection, electrical connections, ect.

Create preliminary work instructions based on developed assembly processes

Project manage large CAPEX automation and equipment projects with external vendors for pilot equipment in our R&D Facility in Burlingame, CA

Procure new manufacturing tools and accessories necessary for supporting a pilot manufacturing development of new products. About Our Group: The Advanced Manufacturing Engineering group seeks to develop innovative new manufacturing processes and automation tools to establish Proterra as a world leader in battery pack manufacturing. It is comprised of several different teams focused on different aspects of battery manufacturing, including process development and automated manufacturing equipment design.

This role is part of the larger Battery Technology Team. The Battery Technology Team’s work is guided by our team values: INNOVATION: We think of new ideas and take bold action to bring them to life. ADAPTABILITY: We react quickly to our ever-changing environment. CONTINUOUS IMPROVEMENT: We strive to make our products, services, and processes better. TEAMWORK & COLLABORATION: We work together to solve problems with camaraderie. INCLUSION: We create welcoming spaces where everyone can bring their whole selves to a diverse work community. SUSTAINABILITY: We change the world through environmentally responsible practices. KINDNESS: We are honest, caring, and respectful with each other.

You will report to the Sr Manager, Advanced Manufacturing Engineering within the Battery Engineering Organization and collaborate with other team members located at our R&D headquarters in Burlingame, CA and manufacturing facilities in Greer, SC. About You: Self-starting individual with the ability to adapt interpersonal styles and techniques to influence at all levels of the organization

Customer-focused attitude, with high level of professionalism and discretion.

Ability to maintain strict confidentiality, establish trust and credibility, and act with complete integrity.

Track record of strong technical leadership skills showcasing ability to own critical projects to completion

Detail-oriented, resourceful and diligent.

Flexible and open to change

Strong time management and organizational skills; proactive and the ability to work with little supervision.

Sound judgment and problem-solving skills; challenge assumptions not supported by engineering analysis

Ability to prioritize tasks and manage multiple priorities simultaneously.

Excellent written, verbal, and presentation communication skills

Ability to travel as needed to Proterra and project-related partner sites

Possession of robust mechanical engineering fundamentals Your Experience Includes: Bachelor’s degree in Engineering or similar technical field.

8-12 years experience in a manufacturing engineering role or similar technical role; developing and launching new processes and equipment for new products

Demonstrated experience in specifying/launching multiple pieces of manufacturing equipment from concept to launch

Substantial knowledge of manufacturing processes and tolerances including CNC machining, 3D Printing, Casting and Forming, Joining Methods

Experience designing custom equipment and assembly fixtures/jigs for new products and processes

Knowledge of automation components including actuators, sensors, cameras, motors, conveyors, gantries, and robots.

Experience managing external vendors in complex equipment development

Hands on experience in high or low volume manufacturing environments

Understanding of manufacturing engineering metrics and concepts (Cycle time, quality control, efficiency, equipment selection, return on investment, etc)

Experience managing a project with cost, safety, performance, and schedule metrics

Extensive experience providing DFM for new hardware design

Track record of building working relationships with cross functional teams, ensuring timely communication and problem-solving actions

Demonstrated ability to keep projects on track and ensure the timely launch of your projects You Might Also Have: Knowledge of electric vehicle battery pack manufacturing

6 Axis Robotic workcell development and EOAT Design experience

Project Management experience

3D modeling experience using Catia, Solidworks, or other CAD platforms

PLM Experience

Controls experience programming PLCs, Robots, and microcontrollers

Location: Burlingame, CA Common Travel Locations : Greenville, SC; Vendor Sites Travel: 0-20%

Compensation: $160,000 - 195,000 Applicants must be authorized to work for any employer in the U.S. There is no immigration sponsorship available for this role (ex: H1-B, OPT, CPT, TN or any other employment sponsorship).

Proterra is an Equal Employment Opportunity Employer, providing equal employment opportunities to all Employees and applicants for employment without regard to race, color, creed, religion, sex, sexual orientation, gender identity, national origin, disability, age, genetic information, veteran status, pregnancy, childbirth, or related medical conditions, including, but not limited to, lactation or any other characteristic protected by applicable federal, state, or local law or ordinance. Proterra participates in the Electronic Employment Verification Program (E-Verify).

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