Process Engineer
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JOB DESCRIPTION Job description
A Charlotte-area manufacturer is looking for a Process Engineer who is responsible for implementing Lean Manufacturing and 6σ Principles to improve safety, environmental, quality, cost and time-based activities related to the operation of Airlaid paper machines in the facility. The engineer will also evaluate new technological developments and best practices for operations.
Duties/Responsibilities: Structures work and activities based upon Safety, Environmental, Quality, Cost, & Time metrics
Safety:
-Applies 6σ Workplace Organization Principles
-Ensures compliance with plant safety and departmental safety rules
-Trains and coaches employees in developing safe work habits
-Performs necessary Lock Out Tag Out and Confined Space entry activities
Environmental:
-Ensures that all processes are operated in accordance with all environmental permits
-Promotes continuous improvement of environmental practices
-Completes assigned action items for near miss incidents, public complaints, and environmental incidents
-Trains and coaches employees in developing environmentally sound work habits
-Participates in DEP and EPA audits as required
-Completes required environmental documentation accurately
Quality:
-Leverages the use of Lean Manufacturing and 6σ Principles to measure statistical performance of processes Determine sources of process variation and impact on quality specifications
-Define problems to be solved and the desired outcome
-Measure and improve statistical performance
Cost:
-Identifies the need for capital projects, and develops the business case for such projects
-Coordinates the planning and implementation of capital projects in a cost-effective manner with the Engineering and Maintenance departments
Time:
-Strives to understand deviations from daily, monthly, quarterly, and yearly production budget and works with operations leadership to determine root cause and corrective actions
-Assists with preparation and execution of biannual shutdowns to meet established time schedule
Other Responsibilities:
-Provides process and technical expertise for Airlaid operations
-Troubleshoots all areas production areas, particularly in the absence of Line Managers
-Assists operations leadership with establishing and maintaining operational and training protocols
-Provides written and verbal guidance when the process needs to be operated outside of normal parameters for safety or operational reasons
-Participates in the selection and training of backup shift supervisors and hourly working leads
-Evaluates and recommends process improvement projects, and supports related trials
-Serves on committees, task forces, teams as assigned and conducts special assignments as directed
-Provides process and technical support during maintenance outages that may require working night shift, weekends, and holidays
Qualifications/Experience:
-Education and/or Experience: Bachelors degree (B.S.) from four-year college or university in Chemical Engineering or Paper Science
-Lean Manufacturing certification
-6σ Green Belt certification desired but not necessary
-Extensive experience with textiles
-Understands cost implications related to raw material purchases and usage
-Must have strong communication and language skills
-Enjoys collecting data to solve problems
- Location:
- Mount Holly