Hardware Engineer

A variety of soft skills and experience may be required for the following role Please ensure you check the overview below carefully. Must be eligible to obtain a U.S. security clearance We're seeking a Hardware Engineer to lead the mechanical and thermal design of rugged, high-performance defense platforms. You'll work on structural simulation, thermal management, and rapid prototyping, taking systems from concept to field validation. This is a highly hands-on role involving testing, iteration, and collaboration with cross-functional teams. Job Description Thermal & Structural Engineering Design and validate active and passive thermal management systems for high-power laser components Conduct FEA for stress, vibration, modal analysis, and thermal performance using tools like ANSYS or SolidWorks Simulation Optimize designs for durability, weight, and thermal reliability under dynamic load conditions Mechanical Design & Prototyping Create 3D CAD models for structural and thermal hardware using SolidWorks, Creo, or equivalent Rapidly build and iterate mechanical prototypes using CNC, additive manufacturing, or other methods Plan and conduct environmental tests: vibration, shock, and field robustness trials Material Selection & DFM Select and qualify metals, polymers, and composites based on thermal, mechanical, and EMI requirements Run DFM reviews to optimize geometry, tolerances, and manufacturability Collaborate with suppliers and manufacturers to transition prototypes to production Manufacturing & Documentation Generate GD&T drawings, BOMs, and assembly instructions Ensure compliance with MIL-STD and ITAR standards throughout hardware lifecycle Support final assembly, system integration, and field testing Cross-Functional Integration Partner with optics, firmware, electronics, and control systems teams to integrate your designs into full systems Provide hands-on support during product builds and test cycles Qualifications Minimum 2-8 years in mechanical or hardware engineering (defense, aerospace, robotics, or similar) Proficient in CAD tools (SolidWorks, Creo, etc.) Strong in FEA tools for thermal and structural analysis (ANSYS, SolidWorks Simulation) Experience with CFD, heat transfer simulation, and vibration/shock testing Hands-on with prototyping and fixture development Familiarity with material properties, design tolerances, and manufacturing methods BS or MS in Mechanical Engineering, Aerospace Engineering, or related field Passionate about building, breaking, and improving physical systems Strong problem-solving skills, fast execution, and excellent communication in cross-functional environments Experience with vacuum or environmental chamber testing Familiarity with optical alignment or laser safety standards Background in EMI / EMC shielding and design Experience with ITAR compliance or active security clearance Additional Information All your information will be kept confidential according to EEO guidelines.

#J-18808-Ljbffr